In an attempt to eliminate human error from all production procedures, we have developed a holistic approach which involves three basic steps and minimizes the need for human intervention.

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Human-Machine Interface

The first step is the development of a Human-Machine Interface (HMI) which is extremely easy to operate and does not require any particular knowledge or skills. From the simple to understand graphics and the ease of access through the touch screens, our interface can be operated as easy as any tablet or smartphone. 

 

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AI Software Development

The second one, is the advanced AI Software that we have developed which provides the ability to preprogram and set several production criteria that can be easily accessed and selected by the line operator. By implementing automatic adjustments, we empower operators to bypass the tedious process of manual micro-adjustments.

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Moreover, the AI Process Engineering makes micro-adjustments to maintain precise spacing uniformity and coil length, delivering an unparalleled level of production accuracy. With these advancements, we alleviate the operator’s workload by removing the need for manual fine-tuning and eliminating guesswork and trial & error practices, allowing them to focus on productivity rather than troubleshooting. In addition, we have streamlined the process further by introducing a real-time quality control feature.

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Finally, by eliminating the impact of misleading signals, we ensure optimal performance, reduce unnecessary line adjustments, and enhance overall production consistency.

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Extensive Training

Last step but the most important one, is the extensive training that we provide to your production line supervisor. Our 40-year experience enables us to provide the highest possible training in both production line operation and problem solving during production.